Custom cable

IRONFLON Wire & Cable specializes in wire and cable manufacturing

Precision Matching, Customized to Your Needs

Do you have a complex or unique application where commercially available wire and cable does not meet your needs?

Our customized cables may meet your needs. Whether you need specially designed specialty cables or need to retrofit existing cables, we can customize them for you.

 

Advantages of Customized Cable

• Customized cable are designed to your exact specifications for optimal performance fit, solving common cable fit deficiencies.
• Customized cable are designed for specific applications and environments, reducing O&M failure rates and extending cable life.
• When using customized cable, you can save money by avoiding system failures and replacement costs, and by avoiding general-purpose cable cutting loss.
• The use of customized cable can also effectively avoid risks and avoid fines and safety incidents caused by off-standard products.

 

IRONFLON Wire & Cable Your Customized Cable Experts

We have the experience and expertise in wire and cable to ensure you get the ideal customized product for your application. We have experienced sales specialists to support you throughout the entire process. We help you from conceptualization, design to manufacturing. We offer free sample service for prototype production according to your needs. We pride ourselves on fast lead times --- getting you the customized cables you need quickly.

 

What customized items does IRONFLON Wire & Cable support?

 

Color Customization

A wide range of colors can be produced according to customers' requirements: transparent, white, black, red, blue, grey, yellow, green, brown, orange and two-tone yellow/green.

 

Structure Customization

Conductor material: bare copper, tinned copper, nickel-plated copper, silver-plated copper and so on.

Conductor structure: single conductor, multi-stranded stranded conductor (common: 7 strands, 19 strands, etc.), regular composite stranded conductor and informal bundle stranded conductor, etc.

Conductor specifications: 1-36AWG.

Insulation: FEP, PTFE, PFA, ETFE, XLPE, Rubber, Silicone rubber, PVC, Nylon and so on.

Sheath structure: single sheath, double sheath, braided sheath, etc.

Shielding: no shielding, single-layer total shielding, double-layer total shielding, multi-layer total shielding, core shielding + total shielding, semi-flexible braided shielding, etc.

Number of cores: single core, multi-core (more than 2 cores), stranded, bunch stranded, etc.

Length Customization

Standard disk length: 152.5 meters, 305 meters, 610 meters and so on.

Support any non-standard length customization (such as 100 meters, 200 meters, etc.).

 

Packaging Customization

Ordinary disk, wooden disk, spool, wire box and other forms.

LOGO label, certificate of conformity, etc. can be affixed according to customers' requirements.

Support neutral packaging, foreign trade export environmental protection can be moisture-proof packaging, recycling packaging, and so on.

 

OEM (Original Equipment Manufacturing) Service

We can use customer-specified product specifications and requirements, such as: material/standard/structure, etc.

We support sample copy or drawing production; support sample service, verify the performance before placing an order.

Batch production and quality testing to ensure on-time delivery.

 

ODM (Design + Production) Service

We provide complete design (including structure/material/function) + sampling + mass production.

 

IRONFLON Wire & Cable Customization Process

Customers provide samples or drawings --- Confirmation of product specifications --- Product quotation --- Customer confirms the price --- Sample production --- Customer confirms the sample --- Customer pays the deposit --- Product production --- Customer pays the final payment --- Shipment --- Customer acceptance --- After-sales service

 

Typical customized cases

Customized silicone wires for industrial lighting by Russian customers (color/24awg/tinned copper stranded wire);

European customers customize oil pipelines with insulated wires (PFA insulation/silver plated copper/fine twisted flexible structure);

Customized wiring harness connectors for Indian customers (XLPE insulation/nickel plated copper/multi-core sheath);

Customized household appliance wires for American customers (UL certified/silver plated copper stranded wire/300V);

Customized charging station cables for Singaporean customers (double-layer insulation/tinned copper stranded wire/XLPE);

Customized automotive cables for Malaysian customers (double rubber shielding/parallel cable);

And so on.