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UL1213 high end cable is a high-temperature and corrosion resistant cable that complies with the American standards UL758 and UL1581. With the excellent performance and precise production process of the PTFE insulation layer, it is widely used in fields such as electronics, aerospace, automotive industry, chemical equipment, etc. The product has passed UL certification and ISO 9001, ROHS and other system certifications, providing core connection guarantees for the stable operation of various high-end equipment.
Product Details
| parameter category | Specifications |
| Conductor material | Silver plated copper, nickel plated copper, tin plated copper |
| Conductor specifications | AWG36-12, Support single/multiple strand twisting (Common specifications, supporting customization) |
| Insulating material | PTFE |
| Rated temperature | 105℃ |
| Rated voltage | 300V/600V |
| Color | Any color is ok |
| Certification Qualifications | UL and CUL certifications, ISO 9001 quality management system certification, ROHS environmental certification |
| Shielding structure (optional) | Optional options include adding shielding structures, tin plated copper wire braided shielding, dual shielding, etc. |
Performance advantages of UL1213 High End Cable
Strong tolerance to extreme environments
PTFE insulation layer has excellent high and low temperature stability, and can work stably for a long time in a wide temperature range of -60~105 ℃. It can withstand continuous baking of high-temperature equipment and also resist performance degradation in low-temperature environments, without the risk of low-temperature brittleness or high-temperature melting.
Excellent insulation and corrosion resistance performance
PTFE material has high dielectric strength and high insulation resistance, which can effectively isolate electromagnetic interference and ensure pure signal transmission; At the same time, Corrosion Resistant Cable has strong chemical inertness and is resistant to various corrosive media such as acid, alkali, oil, and organic solvents. It can be safely used in harsh corrosive environments such as chemical equipment, ships, and aerospace, with a service life far exceeding that of ordinary PVC and PE insulated wires.
Low loss transmission and excellent mechanical performance
Silver plated/nickel plated copper conductors have excellent conductivity, low resistance loss, and can improve power transmission efficiency and signal response speed; The conductor adopts multi strand twisting technology, with good flexibility and small bending radius of the wire, which is convenient for narrow space wiring and equipment assembly; PTFE insulation layer is wear-resistant, tear resistant, not easy to age, and can withstand long-term mechanical friction and vibration.
Environmental compliance and safety reliability
The product complies with ROHS and REACH environmental standards, and is lead-free, halogen-free, and releases no harmful substances; Through UL flame retardant certification, it produces no toxic smoke during combustion and has self extinguishing properties, which can effectively reduce the risk of equipment fire and ensure the safety of the use environment.
Optional shielding structure, upgraded anti-interference ability
Supporting shielding structure, it can effectively isolate external electromagnetic interference (EMI) and radio frequency interference (RFI), avoiding signal transmission distortion; The shielding layer is made of highly conductive material, which balances anti-interference performance and mechanical toughness. PTFE shielded cable can be used in precision electronic equipment, aerospace and other scenarios that require extremely high signal purity. The shielding structure is tightly combined with the PTFE insulation layer, which does not affect the flexibility and temperature resistance of the wire.
Application scenarios of UL1213 High End Cable
Electronic and electrical field - core wiring for high-temperature precision equipment
Adaptation scenarios: High temperature detection instruments, industrial control equipment, high-frequency signal generators, high-end servers, sensor modules, PTC thermistor connection wires, etc., especially suitable for areas near heat sources (such as chips, resistors, cooling fans), narrow spaces, and areas that require stable signal transmission inside the equipment. Scenario pain points: Ordinary wires are prone to equipment errors, data distortion, and short service life due to high temperature aging and signal interference.
Product adaptation advantages: wide temperature tolerance from -60 ℃ to 105 ℃, able to work near heat sources of 80-100 ℃ for a long time; Multi stranded conductors have excellent flexibility and can be bent and wired in narrow spaces inside the equipment.
Actual case: A certain electronic technology company produces high-temperature material testing instruments. Previously, PVC insulated wires were used. In the working environment of around 100 ℃ inside the instrument, the insulation layer frequently aged and cracked, and the testing data drifted within 3 months. After replacing the UL1213 PTFE wire (24AWG silver plated copper conductor+braided double shielding), the equipment operated continuously for 18 months without insulation damage, and the data transmission accuracy improved to ± 0.1%. The product repair rate decreased from 15% to 0.8%.
Aerospace field - Special wiring for extreme environments
Adaptation scenarios: satellite/spacecraft internal wiring, aircraft engine control system circuits, cabin instrument connection lines, aerospace detector signal lines, etc., adapted to extreme temperature differences of -60 ℃~105 ℃, strong radiation, strong electromagnetic interference, and vacuum environments. Scenario pain points: The extreme reliability requirements for cables include tolerance to high and low temperature cycles, radiation resistance, and no harmful gas release. Ordinary cables cannot meet aerospace grade standards.
Automotive Industry Field - Engine Compartment High Temperature Oil Resistant Wiring
Adaptation scenarios: automotive engine compartment sensor circuits, oil pump cables, transmission control system circuits, new energy vehicle motor winding leads, onboard inverter connection wires, etc., suitable for engine compartment high temperature of 80-105 ℃, oil/brake fluid corrosion, long-term vibration environment. Scenario pain point: High temperature oil stains in the engine compartment can easily cause swelling and aging of the insulation layer of ordinary cables, leading to the risk of short circuits.
Product adaptation advantages: PTFE insulation layer is resistant to commonly used automotive media such as engine oil, brake fluid, and coolant, with no risk of swelling or cracking; The temperature resistance range covers -60 ℃~105 ℃, and it can work near the engine exhaust manifold for a long time; Conductors are resistant to vibration fatigue and can withstand continuous mechanical vibrations during vehicle operation.
Chemical equipment field - corrosion resistant wiring for corrosive environments
Adaptation scenarios: Temperature/pressure sensor circuits for chemical reaction vessels, wiring for acid-base storage tank detection equipment, insulation wires for chemical pump motor windings, internal wiring for electroplating equipment, etc., suitable for corrosive environments such as strong acids, strong alkalis, organic solvents, and high-temperature steam. Scenario pain points: The insulation layer of ordinary cables is prone to corrosion and damage, leading to equipment short circuits, shutdowns, and high maintenance costs.
Product adaptation advantages: PTFE insulation layer has almost absolute chemical inertness, resistant to strong acids and alkalis such as hydrochloric acid, sulfuric acid, and sodium hydroxide, and resistant to organic solvents such as acetone and ethanol; High temperature steam resistance (105 ℃), long-term immersion without performance degradation; The insulation layer is wear-resistant and tear resistant, and can resist dust and mechanical friction in chemical workshops.
Actual case: The wiring of the detection equipment in the acid-base storage tank area of a chemical enterprise used rubber insulated wires, which needed to be replaced on average every 6 months. The equipment was shut down 2-3 times a month due to the corrosion of the insulation layer by acid-base. After replacing the UL1213 corrosion resistant cable (18AWG nickel plated copper conductor), the cable has been used continuously for 2 years without corrosion damage, and the number of equipment shutdowns has been reduced to less than once a year, reducing annual maintenance costs by 80%.
Medical equipment field - high-end sterile wiring for medical instruments
Adaptation scenarios: medical ultrasound diagnostic equipment, flexible endoscopes, high-frequency surgical equipment, internal wiring of in vitro diagnostic (IVD) equipment, connection wires of medical sterilization equipment, etc., adapted to high temperature sterilization (105 ℃), sterile environment, and low interference signal transmission requirements. Pain points in the scenario: It is necessary to meet the requirements of environmental compliance for medical equipment, no harmful substance release, high temperature resistance for sterilization, and interference free signal transmission.
Product adaptation advantages: Compliant with ROHS and REACH environmental standards, lead-free and halogen-free, meeting the sterile requirements of medical equipment; Resistant to high temperature sterilization at 105 ℃, with stable insulation performance after sterilization; 36AWG fine gauge wire is suitable for wiring micro instruments such as endoscopes; The dual shielding structure avoids interference with precision signals of medical equipment.
New Energy Equipment Field - Energy Storage/Photovoltaic High Temperature Wiring
Adaptation scenarios: internal wiring of photovoltaic inverters, connection lines of energy storage battery packs, combiner box lines of new energy power stations, wiring in high-temperature areas of charging piles, etc., suitable for outdoor high-temperature exposure (ambient temperature of 60 ℃+equipment heating), high voltage, strong interference environment. Scenario pain points: Outdoor high temperatures can easily cause cable insulation aging, and strong electromagnetic interference can affect the efficiency of power transmission.
Product adaptation advantages: Rated temperature resistance of 105 ℃, able to withstand dual high temperatures of outdoor high temperature exposure and equipment heating; 600V rated voltage suitable for high voltage requirements of new energy equipment; The PTFE insulation layer is resistant to UV aging and has an outdoor service life of over 10 years; The shielding structure reduces electromagnetic interference and improves the efficiency of power transmission.
Actual case: A certain photovoltaic enterprise used UL1213 PTFE wire (20AWG tinned copper conductor) to match the wiring of a large-scale ground photovoltaic power station inverter. After replacing the original PVC cable, the inverter operated continuously for 3 years in an outdoor high temperature environment of 65 ℃ without insulation aging or bulging of the cable. The power transmission efficiency increased by 2%, and the annual power generation of the power station increased by 1.5 million kWh.
Why choose us?
Strong corporate strength
We have 22 years of rich experience in manufacturing high-temperature wire rods. We have a modern production base and independently produce the entire process from conductor drawing, insulation extrusion to finished product testing. We are also equipped with imported production equipment and a complete set of precision testing instruments, such as wire thickness testing, resistance testing, flame retardant testing, etc. Accumulated 22 patented technologies, multiple qualification certifications (UL, CUL, VDE, RoHS, ISO9001, SGS), 3 software copyrights, and product quality reaching international advanced level.
Comprehensive service advantages
Provide 24/7 technical consulting services, with professional engineers providing one-on-one answers to various questions related to product selection and use; Equipped with a dedicated customer manager to follow up on the production and delivery progress of orders throughout the process, ensuring quick response to requirements; Support free sample application, allowing customers to verify product performance and adaptability in advance.
Packaging and transportation advantages
The product adopts standardized packaging: typically 305 meters/roll and 610 meters/roll, equipped with waterproof and wear-resistant cardboard boxes or wire reels for packaging, wrapped with protective film on the outer layer to effectively prevent insulation scratches and moisture during transportation; Deeply cooperate with well-known logistics companies to ensure timely delivery of goods; Track the entire transportation process, and respond within 24 hours in case of packaging damage, shortage of goods, and other issues.
Flexible customization services
We can customize wires according to customer needs, such as conductor material (silver plated copper/nickel plated copper/tin plated copper), color, length, packaging method, etc. You can directly send us the requirement specification sheet, and our professional engineers will respond promptly.
Improve after-sales service
If the product experiences insulation damage or performance failure caused by non-human factors, it will be replaced or refunded free of charge; We also provide lifelong technical support; After receiving customer feedback, respond within 24 hours and provide a solution.
Certificates
Customer feedback
We produce high-precision temperature measuring instruments. Previously, we used PVC insulated wires, which were prone to aging and signal interference near the heat source, resulting in measurement data errors. After replacing this UL1213 PTFE insulated wire, the reliability of the equipment has been greatly improved. The PTFE insulation layer is heat-resistant and wear-resistant, and the shielding version can minimize electromagnetic interference. The manufacturer also provides free sample application service, making our cooperation very smooth. ----A precision electronic equipment manufacturer
Our chemical plant is located in a high-temperature and highly corrosive environment, where ordinary wires are easily corroded by acidic and alkaline media, resulting in frequent equipment shutdowns. After using this UL1213 PTFE insulated wire, the problem of insulation layer damage has been completely solved. The PTFE material has excellent corrosion resistance and can withstand long-term immersion in chemical media. The product has been running stably for more than 2 years without any faults. The manufacturer's packaging is very solid and can withstand long-distance sea freight. The after-sales team can respond to our needs in a timely manner even if they cross time zones. ----A certain chemical enterprise
FAQ
Q: What is the lifespan of wiring?
A: Wiring can last for decades in most situations, so you aren't looking at needing to re-wire your entire house every five years or so. As a general rule, home wiring can last past 50 years.
Q: What is the tensile strength of PTFE?
A: However, in the event that the required tensile and elongation properties are met, even the reading on a specimen that does not break can be considered acceptable. In general, PTFE will exhibit tensile strengths ranging from a low of 10Mpa all the way up to 35-40Mpa.
Q: Is PTFE a good insulator?
A: Especially when also a high chemical and thermal stability is required PTFE is usually superior to polyethylene (PET) based vinyl polymers1,2,3. For example the high thermal stability and its low thermal conductivity make PTFE an excellent high temperature insulation.
Q: Do insulated wires get hot?
A: If the wires are buried in attic insulation, pass over light fixtures or, worst of all, are arranged in tight bundles, they get even hotter than if they're out in the open air. Wires so hot you can't touch them aren't good.
Q: What is the melting point of PTFE wire?
A: Processing PTFE can be difficult and expensive, because the high melting temperature, 327 °C (621 °F), is above the decomposition temperature. Even when molten, PTFE does not flow due to its exceedingly high melt-viscosity.
Q: What is the use of PTFE wire?
A: PTFE can withstand very high temperatures and low temperatures, is extremely durable and exhibits excellent electrical properties. These characteristics explain why PTFE / Teflon® is a widely used product. PTFE is commonly used military, aerospace, coaxial, and appliance wiring applications.
Q: Can I use insulated wire for grounding?
A: Insulated versions typically come with either polyvinylchloride (PVC) or high molecular weight polyethylene (HMWPE) insulations in green, green/yellow, or black. While each has benefits, it's important to note that both bare and insulated versions perform the identical grounding function.
Q: Is the product UV resistant? Can it be used for outdoor scenes in the long term?
A: Support long-term outdoor use! The PTFE insulation layer itself has excellent resistance to UV aging, without the risk of aging and cracking under UV irradiation, and can withstand long-term outdoor exposure (ambient temperature ≤ 65 ℃). Paired with tin/nickel plated conductors, it can effectively resist outdoor moisture and dust erosion, and is suitable for outdoor high-temperature scenarios such as photovoltaic inverters and outdoor charging piles. Its outdoor service life can reach more than 10 years.
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