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Tinned Plated Copper Wire

Rated temperature resistance: -60°C~+150°C
Rated withstand voltage: 300v
Insulating material: ETFE
Gauge size: 30 AWG - 10AWG
Conductor material: tinned plated copper wire
Color: Any color is ok
Flame retardant grade: Pass UL VW-1 and CSA FT1 vertical flame test
Environmental protection: ROHS
Standards for Safety::   UL758 CSA C22.2
Certification: UL
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Product Introduction

 

UL10109 tinned plated copper wire Basic Introduction

 

UL10109 tinned plated copper wire is a high-performance tinned copper wire product produced by our company, which meets UL standard certification. This product is made of high-quality pure copper material, which has excellent conductivity and corrosion resistance, making it an ideal choice for various electrical connections and electronic devices.

 

UL10109 wires for electricity basic parameters

Parameter name Parameter range
Rated temperature resistance -60°C~+150°C
Rated withstand voltage 300v
Insulating material ETFE
   Gauge size   30 AWG - 10AWG
Conductor material tinned plated copper wire,High-purity solid copper wire
Color Any color is ok
Flame retardant grade Pass UL VW-1 and CSA FT1 vertical flame test
Environmental protection ROHS
  Standards for Safety:   UL758 CSA C22.2
Certification UL

structural diagram

 

product-1049-112

 

parameter table

 
Conductor Insulation Electrical Characteristic Packing
Gauge AWG Structure ( No./ mm) Insulation Thickness Overall Diameter
(mm)
Max Conductor
Resistance
At 20°C Ω/km
m/roll
Ave
(mm)
Min
(mm)
30 7/0.10 TPC 0.15 0.13 0.6±0.05 381 610
28 7/0.127 TPC 0.68±0.05 239
26 7/0.16 TPC 0.78±0.05 150
24 7/0.20 TPC 0.9±0.05 94.2
22 19/0.15 TPC 1.05±0.05 59.4
20 19/0.19 TPC 1.25±0.05 37.4 305
18 19/0.235 TPC 1.55±0.05 23.5
16 19/0.3 TPC 0.2 0.18 1.9±0.05 14.6
14 19/0.375 TPC 2.4±0.1 9.15 152.5
12 19/0.475 TPC 0.26 0.23 2.91±0.15 5.75
10 37/0.43 TPC 3.55±0.15 3.55

 

Remark: The conductors in this table are of common specifications, and special specifications can be customized.

 

 

Performance advantages of UL10109 tinned plated copper wire solid copper wire

 

Electrical performance advantages
UL10109 tinned plated copper wire exhibits excellent electrical performance, mainly due to its high-purity solid copper wire conductor material and uniform tinned plated copper wire surface treatment process:

  • High conductivity: High purity oxygen free copper is used as the substrate to ensure excellent current transmission efficiency.
  • Low resistivity: reduces signal transmission loss.
  • Rated voltage: 300V rated voltage meets various electrical connection requirements.
  • Insulation performance: A high-quality insulation layer that meets UL standards ensures safe and reliable electrical performance.


Mechanical performance advantages
UL10109 wires for electricity also perform well in mechanical performance, making them particularly suitable for applications that require a precision wire diameter of 30awg:

  • Tensile strength: Although the specific value is not clear, the use of high-quality copper material ensures good mechanical strength.
  • Bending performance: Excellent flexibility makes it easy to install and wire, especially suitable for complex wiring environments.
  • Structural stability: The single stranded solid conductor structure (UL 758 standard) ensures long-term stability during use.

 

Tinned Plated Copper Wire Product Image
Solid Copper Wire Product Diagram


Environmental adaptability advantage
UL10109 tin plated solid copper wire can maintain excellent performance in extreme environments:

  • Temperature resistance range: A wide temperature working range of -60 ° C to+150 ° C, suitable for various harsh environments.
  • Chemical corrosion resistance: Strong resistance to acid, alkali, salt, and organic solvent corrosion.
  • Oil resistance: It can maintain stable performance even in oily environments.
  • Flame retardant performance: Passed UL VW-1 vertical flame resistance test, fire-resistant and non flammable.
  • Weather resistance: anti ultraviolet, anti-aging, suitable for long-term outdoor use.

 

UL10109 Tinned Plated Copper Wire Application Scenarios of Solid Copper Wire

 

Electronic device applications
UL10109 tinned plated copper wire has a wide range of applications in the field of electronic devices, mainly used as internal connection wires and lead wires for various electronic devices. Its excellent conductivity and corrosion resistance make it an ideal choice for connecting electronic devices.

For example:
Household appliance connection: UL10109 is suitable for internal connection wires of various household appliances, such as circuit board connection wires for air conditioners, refrigerators, washing machines, and other equipment. A certain home appliance manufacturer has adopted UL10109 as the lead out connection wire for temperature sensors, significantly improving the reliability and service life of the product.


Lighting fixtures: In LED lighting equipment, UL10109 is used for the connection between circuit boards and lamp beads. Its high temperature resistance (rated temperature of 150 ℃) ensures the stability of the fixtures under long-term operation.


Electronic instruments and meters: UL10109 is widely used for internal wiring of various electronic instruments and meters, such as oscilloscopes, spectrum analyzers, and other testing equipment. Its precise 30AWG wire diameter ensures the accuracy of signal transmission.

 

Automotive Electronics Applications
In the field of automotive electronics, UL10109 wires for electricity are mainly used for internal connections of automotive electronic wiring harnesses and onboard electronic devices. Its high temperature resistance and corrosion resistance meet the stringent working environment requirements of automobiles.

For example:
New energy vehicle battery management system: A certain new energy vehicle company adopts UL10109 as the signal transmission line for the battery management system (BMS), and its excellent anti-interference performance ensures the accuracy of battery status monitoring.
Car entertainment system: UL10109 is used for the connection cable between the car center control screen and the main control board. A certain brand has reduced screen reflection complaints by 40% by improving the material of the connection cable.
Automotive sensor connection: In the connection of various automotive sensors such as oxygen sensors and temperature sensors, UL10109's oil resistance and chemical solvent resistance ensure long-term reliability.

 

Wires for Electricity Application Scenario Diagram
Application scenario diagram of tinned plated copper wire

Application of communication equipment
UL10109 wires for electricity are mainly used in the field of communication equipment for internal connections of base station equipment, network equipment, and various communication terminals. Its stable electrical performance ensures accurate transmission of communication signals.

For example:
5G base station equipment: UL10109 is used for the feeder connection of 5G base station antennas, and its low loss characteristics ensure the transmission quality of high-frequency signals.
IoT devices: In smart city projects, UL10109 is used to connect various IoT sensors, such as environmental monitoring sensors, intelligent traffic cameras, etc. Its weather resistance ensures the long-term stable operation of outdoor devices.
Communication terminal equipment: UL10109 is applied to the circuit board connection of various communication terminals (such as routers and switches). After a certain communication equipment manufacturer adopted this product, the equipment failure rate was reduced by 30%.

 

Application of industrial control equipment
In the field of industrial automation, UL10109 solid copper wire is widely used for internal connections of various industrial control equipment, and its mechanical wear resistance and electrical insulation performance meet the high requirements of industrial environments.

For example:
PLC control system: UL10109 is used for internal wiring of PLC control cabinets. After adopting this product in a certain automotive welding workshop, the overall equipment efficiency (OEE) of the equipment has increased by 23%.
Industrial robots: UL10109 is used for control signal transmission in truss manipulators and palletizing robots, and its anti vibration characteristics ensure the long-term stability of the robot's operation.
Numerical Control Machine Tool: UL10109 is applied to the electrical connection of CNC grinding machines. After a certain manufacturer used this product, the equipment achieved stable operation for 7 × 24 hours in high temperature and high dust environments.

 

Application scenario diagram of solid copper wire
Wires for Electricity Application Scenario

Company Advantages

 

Zhejiang IRONFLON Wire&Cable Co., Ltd is a high-tech enterprise specializing in the research and development, production, and sales of special wires and cables, headquartered in Yueqing City, Zhejiang Province. The company was founded in 2004 and has become a leading enterprise in the field of high-end special wires and cables in China after 21 years of development.


Core technological advantages

 

  • By adopting world-class production equipment and advanced technology from countries such as Japan, Europe, and America, we have broken through the traditional management system.
  • Focused on research and development of high-temperature cables, we have established a comprehensive quality management system.
  • We have a complete production line and technology for producing fluororesin cables, including eight independent and supporting production lines such as conductor stranded wire, outer conductor weaving, and outer conductor winding.
  • Holding 22 patents and 3 software copyrights, awarded as a high-tech enterprise in 2023.

 

Research and development capabilities and innovative achievements

 

  • Established a municipal high-tech enterprise research and development center.
  • Implement the talent strategy of "bringing in and going out", and form a unique production management and technology research and development process.
  • Every year, a large amount of resources are invested in the research and development of new products and processes.
  • Obtained utility model patents such as "one floor heating line" and "electric kettle lead out line" in 2024-2025, involving cable structure optimization and durability improvement.
  • Obtained a patent for "a mobile phone charging cable" in 2025, with dust-proof and protective functions.
  • By 2025, we will obtain a patent for "One Ground Heating Line" to ensure installation stability and extend its service life.

 

Tinned Plated Copper Wire Certificate
Solid Copper Wire Certificate

Quality certification system

 

  • Passed ISO9001:2015 quality management system certification;
  • Obtained ISO14001 environmental management system certification;
  • The product has obtained international certifications such as UL, CUL, VDE, etc;
  • Implement the IATF16949:2016 automotive industry quality management standard;
  • Adopting cutting-edge equipment with high efficiency, intelligence, and precise control to ensure product quality;
  • Monitor enterprise management throughout the process and continuously improve through PDCA;
  • The product has passed 100% electrical performance testing and appearance inspection;

 

Market position and service advantages

 

  • The product is widely used in various fields such as household appliances, lighting, steel, aerospace, petrochemicals, electronics, and new energy vehicles;
  • Having a stable customer base both domestically and internationally, including multiple industry-leading enterprises;
  • Provide comprehensive product testing reports and a comprehensive after-sales service system;
  • We can customize special specification products according to customer needs;
  • Support global logistics distribution and provide flexible packaging solutions;
  • Having a professional sales and technical support team to quickly respond to customer needs;

 

Wires for Electricity Factory
Tinned Plated Copper Wire Factory

 

Product inventory management, packaging, and logistics

 

Inventory management
Professional shelving system: using heavy-duty crossbeam shelving and attic shelving to meet the storage needs of different specifications of cables.
Temperature and humidity control: The special product storage area is equipped with environmental monitoring equipment to ensure stable product quality.

ERP system: integrates order management, inventory management, and transportation scheduling functions to achieve visualization of the entire logistics process.
Barcode management system: All inventory units are implemented with barcode management to improve inventory efficiency and accuracy.
Regular inventory: Implement a system that combines monthly comprehensive inventory and cyclic spot checks to ensure that accounts match reality.
Handling of stagnant products: Establish a backlog warning mechanism and promptly digest them through adjustments, promotions, and other means.

Differentiated management: Implement customized inventory strategies for different product lines.

 

Solid Copper Wire Warehouse

Wires for Electricity Warehouse

Product packaging advantages
Standard packaging specifications: roll packaging and cardboard box packaging form, which not only meets the needs of mass production, but also facilitates storage and transportation management.
Packaging material selection: Carrier tape packaging made of anti-static materials effectively prevents electrostatic discharge and protects the integrity of sensitive electronic components.
Protective layer design: Sealed with moisture-proof paper or plastic film, filled with cushioning materials such as bubble wrap and pearl cotton to ensure the product is protected from vibration and impact.
Environmentally friendly materials: compliant with the EU RoHS environmental directive, reducing environmental impact.
Customized packaging service: can adjust packaging size, roll length, and box specifications according to customer needs, providing flexible solutions; Provide enhanced packaging solutions such as anti-static and shockproof for precision or high-value products; Suitable packaging solutions can be provided for both small batch samples and large batch orders.

Tinned Plated Copper Wire Packaging
Solid copper wire packaging

Logistics management advantages
Multimodal transportation system: The company adopts a combination of road and railway multimodal transportation methods, and flexibly selects transportation plans based on the characteristics of the goods and the destination.
International logistics: By collaborating with logistics providers to provide import and export services, products can be delivered to multiple countries and regions around the world.
Cost control: By optimizing routes and increasing loading rates, the unit logistics cost is 15% lower than the industry average.
Timeliness guarantee: Establish emergency logistics channels, prioritize urgent orders and expedite delivery.
Green logistics: Promote new energy transportation vehicles and recyclable packaging materials to reduce carbon emissions.

Wires for Electricity Transportation
Tinned Plated Copper Wire Transportation

 

User Guide

 

Correct usage method
Conductor treatment: Excessive bending should be avoided during use, and the minimum bending radius is recommended to be no less than 5 times the wire diameter.
Connection method: It is recommended to use cold pressed terminals or welding methods for connection to ensure good contact. Special tools should be used during crimping to maintain appropriate pressure.
Environmental adaptation: The product is suitable for a working temperature range of -60 ° C to+150 ° C and can be used in various harsh environments.


Precautions
Electrical safety: Ensure that the circuit is powered off before installation, and use a voltage tester to confirm that there is no power before proceeding with the operation.
Mechanical protection: Avoid wire contact with sharp objects to prevent cutting the insulation layer. When laying, there should be a margin to prevent stress at the insertion point.
Pollution protection: When used in environments with high pollution levels, it is recommended to increase protective measures or choose products with higher protection levels.

 

FAQ

 

Q: Are you a manufacturer or trading company?
A: We are a professional manufacturer. We can control your order from the first begining to the last.

Q: How can I get a sample to test your quality?
A: The samples are free for you. New clients are expected to pay for the courier cost.

Q: Does your company accept OEM production?
A: Yes, could print your company name, we even custom the quality card to promote your company.
Q: Can I get a discount?
A: It depends on your quantity, We can make a discount and afford the freight. Pls kindly contact us.

 

Q: How can I get a sample to check your quality?

A: Samples are free for customer, you only need to pay the courier charge.

 

Q: What about the lead time for mass production?
A: Our production capacity is sufficient,normally 15-20 days we can deliver your order. only if quantity is big, we'll offer you.

 

What are the precautions for product installation? ‌
A: Please note during installation:
Use a special tool to strip the wire to avoid damaging the conductor.
The minimum bending radius shall not be less than five times the wire diameter.
It is recommended to use cold-pressed terminals or welded connections.
Make sure the circuit is disconnected before installation.
Avoid operating ‌ in damp conditions.

Q: What logistics services are provided? ‌
A: We offer: 72-hour delivery service to major cities across the country, international logistics distribution, professional moisture-proof and shock-proof packaging, and full traceability of logistics information ‌.

 

Q: What's Your MOQ?

A: If we have the products in stock, it will be no MOQ. If we need to produce, we can discuss the MOQ according to customer's exact situation.

 

Q: When Can I Get The Price?

A: We usually quote within 12 hours after we get your inquiry. elf you are very urgent to get the price, please call user tell us in your e-mail so that we will regard your inquiry priority.

 

Q: How Long Is Your Delivery Time?

A: The general delivery time is 10-15 days after order confirmation. In addition, if you need this product, we have it in stock and the delivery time is 1-2 days after order confirmation. You can consult our salesperson for specific details.

 

Q: Whether these products quality assured?

A: Most of cables are certificated. Also, we have strict QC, all products are 100% tested before delivery. Quality is assured.

 

Q: who are we?

A: We are based in Zhejiang, China, start from 2004,sell to Domestic Market(70.00%),North America(10.00%),Eastern Asia(5.00%),Eastern

Europe(5.00%),Southeast Asia(3.00%),Western Europe(2.00%),South Asia(1.00%),South America(1.00%),Oceania(1.00%),Southern

Europe(1.00%),Northern Europe(1.00%). There are total about 51-100 people in our office.

 

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