High Temperature Automotive Wire

Zhejiang IRONFLON Wire & Cable Co., Ltd. is one of the most professional manufacturers and suppliers of high temperature automotive wire in China, also supports customized service. Please feel free to buy high quality high temperature automotive wire for sale here from our factory. Also, free sample is available.

1. High quality tinned copper conductor, providing dual protection for conductivity and protection

The product adopts high-purity tinned copper conductor, which has three core advantages compared to ordinary bare copper conductors.

• Excellent anti-corrosion performance: The tin layer forms a dense oxide film in the air, effectively preventing the copper substrate from coming into contact with oxygen and moisture, and avoiding oxidation and blackening that can lead to a decrease in conductivity. In the salt spray test, it can achieve 96 hours of non corrosion, far superior to the 24-hour tolerance limit of bare copper conductors. This characteristic makes it perform far better than similar products in humid or slightly corrosive environments, even when used together with vehicle cables in humid areas such as automotive chassis, it can still work stably.
• Excellent soldering performance: The low melting point characteristic of tin makes tinned copper conductor more wettable during soldering, without the need for additional flux application. The soldering strength can reach 15N/mm ², meeting the IPC-J-002 standard and greatly improving the efficiency of wiring construction, especially suitable for the soldering needs of dense wiring inside electrical equipment.
• Excellent mechanical performance: The tin plating layer can reduce the friction between copper wires, improve the processing accuracy during twisting, and enhance the fatigue resistance of the conductor. The repeated bending test can reach 100000 times without fracture, which is twice that of bare copper conductors. It is suitable for dynamic working conditions such as equipment vibration.

2. FEP insulation layer, balancing high temperature resistance and chemical corrosion resistance
The insulation layer is made of imported FEP material, which is the core of UL1330 wire to achieve high temperature resistance. The rated working temperature of 200 ℃ allows it to be directly used for internal wiring of high-temperature electrical appliances such as ovens and water heaters, as well as for auxiliary wiring in high-temperature areas such as car engine compartments, complementing the high-temperature resistant ignition wire. FEP material also has excellent chemical stability and can withstand the corrosion of various organic solvents such as 80 ℃ engine oil, gasoline, alcohol, acetone, etc., solving the problem of aging and cracking of ordinary hook up wires in oily environments. In addition, the insulation resistance of FEP insulation layer is as high as 10 ¹⁴Ω· cm, and the dielectric strength exceeds 20kV/mm, which can effectively isolate the risk of leakage and ensure the safe operation of equipment.

3. Comprehensive security performance, adapted to harsh scene requirements
As a professional hook up wire, security is the core requirement of the product. UL1330 High Temperature Automotive Wire has passed UL horizontal combustion testing and can quickly self extinguish in the event of fire without producing a large amount of toxic smoke, meeting building and electrical safety regulations. The aging resistance of the product has also been strictly tested. After working continuously for 1000 hours in a high temperature environment of 200 ℃, the tensile strength retention rate of the insulation layer still exceeds 80%, and the service life can reach more than 15 years, far exceeding the 5-8 year service life of ordinary wires. In addition, the product also has good anti electromagnetic interference performance, which can reduce signal interference between lines and ensure the stable operation of automotive electronic systems and other equipment.

Proper installation and use can maximize the performance advantages of UL1330 wire and extend the product's lifespan. The following provides detailed guidelines from four aspects: pre installation preparation, wiring operation, welding specifications, and maintenance.

1. Preparation before installation

• Confirm that the product specifications match the usage requirements: Based on the operating temperature, rated voltage, and current carrying capacity of the equipment, verify the specification parameters of UL1330 wire to ensure that the wire diameter, rated temperature, and other indicators meet the requirements.
• Check the appearance quality of the product: After opening the packaging, carefully inspect whether the insulation layer of the wire is damaged or scratched, and whether the tinned copper conductor is oxidized or blackened. If any abnormalities are found, stop using immediately and contact our after-sales service.
• Prepare specialized tools: It is recommended to use wire stripping pliers (suitable for FEP insulation layer hardness), constant temperature soldering iron, insulation tape and other tools to avoid damaging the insulation layer by using ordinary scissors to strip the wire.

2. Wiring operation specifications
When wiring, the principle of "staying away from high temperatures and avoiding compression" should be followed. When wiring in high temperature environments, it is necessary to maintain a distance of at least 5mm from the heating element to prevent insulation layer aging caused by high temperature conduction. Avoid excessive pulling of wires during the wiring process to prevent wire breakage. When laying wires in narrow spaces, a lead wire can be used to assist in avoiding friction and damage between the insulation layer and sharp parts. To avoid wire wear caused by vibration during vehicle operation, it is recommended that the distance between fixed points should not exceed 30cm. In addition, wires of different colors should be classified and wired according to their functions for easy maintenance and identification in the later stage.

3. Welding and connection specifications
The welding of tinned copper conductor is a crucial step in ensuring its conductivity. Before welding, there is no need to polish the conductor, simply strip off the insulation layer (the recommended stripping length is 3-5 times the diameter of the conductor). Preheat the soldering iron to 300-350 ℃, wait for the tip of the iron to touch a small amount of solder, quickly contact the conductor and solder joint, and control the soldering time within 2-3 seconds to avoid melting the insulation layer due to prolonged high temperature. After welding is completed, check whether the welding points are full and free of virtual welding. After the welding points cool down, wrap them with insulation sleeves or insulation tape to ensure insulation performance. If connected to a terminal, it is necessary to choose a terminal with an appropriate wire diameter, apply even pressure during crimping to ensure tight contact, and conduct a tensile test of no less than 5N after crimping.

IRONFLON Wire&Cable Co., Ltd. was born in response to the needs of new economic development. The company has adopted production equipment from around the world and advanced technologies from Japan, Europe and America, breaking through traditional management systems. This is the result of technological innovation driving institutional innovation. The company is committed to the research and development of high-temperature cables, establishing and improving a quality management system to comprehensively meet the needs of customers.

At present, the company has passed ISO 9001 and IATF 16949 quality management system certifications, and most of its products have passed UL and CUL certifications in the United States and VDE safety and quality certifications in Germany.

IRONFLON cares about the needs of every customer and also values the value of people. IRONFLON Company attaches great importance to customer requirements, understands their potential needs, and provides timely and thoughtful services to our customers. IRONFLON also fully respects the value of its employees, values everyone's labor, and advocates for an upward and professional spirit. Only with the joint efforts of all employees can we win the broad future and brilliant prospects of the enterprise.

The new economy has brought enormous opportunities for the development of enterprises. IRONFLON Wire&Cable Co., Ltd. will use advanced technology from around the world to promote the takeoff of local economies and drive the progress of enterprises. We will work together with like-minded partners to create a better future!

Our company actively participates in offline activities and has attended exhibitions in various regions. At these events, our technical backbone communicates with other personnel, such as product promotion, technical exchanges, industry trend analysis, etc., which takes our company to the next level.
 

Since UL1330 wire was introduced to the market, it has served multiple customers in various fields including household appliances, automotive electronics, industrial equipment, and more. Customer recognition and feedback are the driving force behind our continuous progress. Below are some typical customer feedback that truly demonstrate the effectiveness of our products and the quality of our services.

The ordinary hook up wire we used before often experienced insulation layer aging and cracking in the high-temperature environment inside the oven, resulting in a product repair rate of up to 5%. After replacing the UL1330 wire with Zhejiang IRONFLON, the problem was completely resolved. The FEP insulation layer of this product has excellent high temperature resistance, and after long-term testing in 1000 ovens, the repair rate has been reduced to below 0.3%. It is worth mentioning that its welding performance is very good, and our production line's welding efficiency has been improved by nearly 40%. In addition, Zhejiang IRONFLON's customization service is also very thoughtful. We have customized wires in exclusive colors according to our needs, which facilitates the differentiation of line functions on the production line. The quality and service are trustworthy. "

                          --Purchasing Manager of a Household Appliance Company

Our repair shop often needs to replace the internal wiring of high-temperature equipment. The wires previously purchased either have insufficient high-temperature resistance or are difficult to weld. After replacing the UL1330 wire, the repair work has become much easier. This hook up wire welding is very convenient and does not require polishing, saving us a lot of time. Moreover, the temperature resistance is indeed good, and the equipment that was replaced and repaired has not experienced any faults caused by aging wires again. Although our procurement volume is not large, Zhejiang IRONFLON still provides excellent service, and small batch orders can be quickly shipped. We also provide a free user guide, which is very thoughtful. We have now designated UL1330 wire as the designated wire for maintenance, and customer feedback has been very positive. "

--Head of an industrial equipment repair shop

Q: who are we?

A: We are based in Zhejiang, China, start from 2004,sell to Domestic Market(70.00%),North America(10.00%),Eastern Asia(5.00%),Eastern

Europe(5.00%),Southeast Asia(3.00%),Western Europe(2.00%),South Asia(1.00%),South America(1.00%),Oceania(1.00%),Southern

Europe(1.00%),Northern Europe(1.00%). There are total about 51-100 people in our office.

Question: Can I Have A Sample First?

Answer: Free samples can be provided for models with stock available.

Question: Do You Have After-Sale Service?

Answer: Yes, Good after-sale service, handling the customer complaint and solve problem for customers.

Question: what services can we provide?

Answer: Accepted Delivery Terms: FOB;

Accepted Payment Currency:USD,EUR,CNY;

Accepted Payment Type: T/T,L/C;

Language Spoken:English,Chinese.

Question: Can UL1330 wire directly replace the ignition wire on cars?
Answer: It is not recommended to directly replace it. Although UL1330 wire has a high temperature resistance of 200 ℃ and good insulation, as the core wire of the car ignition system, the ignition wire needs to withstand high voltage of over 10000 volts, and the rated voltage of UL1330 wire is 600V, which cannot meet the high voltage requirements. However, UL1330 wire can be used as an auxiliary wiring for automotive electronic systems, such as sensor circuits in the engine compartment, vehicle electrical control circuits, etc., when used in conjunction with ignition wire to form a complete automotive wiring solution.

Question: If the insulation layer is damaged during product use, can it be repaired on its own? How to ensure the security after repair?
Answer: If the insulation layer is damaged less than 1mm ², high-temperature resistant insulation tape or insulation sleeve can be used for repair. After repair, it is necessary to ensure that the thickness of the insulation layer is not less than the original thickness and there are no exposed conductors. If the damaged area is large or the conductor has been damaged, it is not recommended to repair it by oneself. It is necessary to replace the wire in a timely manner to avoid leakage accidents. To ensure the safety of the repair, it is recommended to contact our after-sales technical personnel, provide photos of the damage, and obtain professional repair guidance.

Hot Tags: high temperature automotive wire, China high temperature automotive wire, wire silicon, fep wire for railway equipment, fep wire for coal mining industry, UL1577 FEP Insulated Wire, fep wire for non metallic mining industry, fep wire for truck equipment