Zhejiang IRONFLON Wire & Cable Co., Ltd. is one of the most professional manufacturers and suppliers of aerospace wire and cable in China, also supports customized service. Please feel free to buy high quality aerospace wire and cable for sale here from our factory. Also, free sample is available.
AF200 aerospace wire and cable
AF200 is a special high-temperature resistant wire designed specifically for aerospace, defense, and cutting-edge industrial environments. It uses perfluoroethylene propylene (FEP) as the insulation material, which has excellent electrical insulation performance and chemical stability. Maintaining excellent physical performance in extreme temperature cycles ranging from -65 ° C to+200 ° C is the core connection solution for circuit systems under harsh operating conditions.
Core technical parameters of AF200 aerospace wire and cable
| Product name | AF200 aerospace wire and cable |
| Rated Temperature | -60 ℃~+200 ℃, capable of stable operation in extreme temperature difference environments |
| Rated Voltage | 300V/600V |
| Material |
High purity FEP (perfluoroethylene propylene), has excellent hydrophobicity and flame retardancy |
| Conductor type | Silver plated or tin plated multi stranded copper wire enhances oxidation resistance |
| Color | Any color is ok (Red, black, yellow, green, blue, white, brown, transparent, etc) |
| Conductor specifications (cross-sectional area) |
Common types include 0.05mm ², 0.08mm ², 0.12mm ², 0.15mm ², 0.2mm ², 0.35mm ², 0.5mm ², and 0.75mm ² (Support customization of larger specifications) |
| Environmental standards | Compliant with RoHS environmental directive, with no release of harmful substances |
| Pressure resistance | Insulation withstand voltage test: 2KV/AC without breakdown |
The core advantages of AF200 wire
| performance advantage | description | value |
| Excellent temperature resistance (-65 ° C to+200 ° C) | Using polytetrafluoroethylene (FEP) insulation, the C-F bond energy in its molecular chain is extremely high, ensuring long-term operation at 200 ° C without hardening or cracking. | Even in narrow spaces close to the engine or high-power heater, it can maintain stable electrical performance. |
| Extremely high corrosion and chemical resistance | The AF200 insulation layer hardly undergoes chemical reactions with any organic solvents or acids or bases. After testing, there is no significant decrease in insulation resistance in a 10% salt spray environment or strong acid immersion. | Greatly extending the service life of petrochemical or laboratory equipment. |
| Excellent electrical insulation and high-frequency characteristics | The dielectric constant is only around 2.1. | Low dielectric loss ensures the integrity of signal transmission and prevents drift of electrical signals at high temperatures, making it an ideal choice for precision instrument wiring. |
| Flame retardancy and safety | Passed UL VW-1 flame retardant rating test. | Extinguish immediately upon leaving an open flame, without releasing toxic smoke, meeting the highest environmental and safety standards. |
Application scenarios of AF200 wire
Aerospace&Defense Electronics
In the aviation industry, every gram of weight and every millimeter of space is crucial. AF200 aircraft wire have become the preferred choice due to their extremely small outer diameter and excellent reliability.
Application scenarios : wiring of aircraft wing sensors, monitoring signal lines in high-temperature areas of engine compartments, and internal circuit connections of satellites.
Core pain point solution : AF200 aircraft wire has extremely high resistance to vibration fatigue and low outgassing, ensuring that the insulation layer will not loosen or release interfering gases in vacuum or severe vibration flight environments.
Industrial Heating&Automation Equipment
In industries involving high-temperature heating or melting, ordinary cables will melt or become brittle within a few hours.
Application scenarios : Injection molding machine heating coil lead wire, industrial vacuum furnace, hot runner system, boiler ignition device.
Core pain point solution : Long term work at 200 ° C without hardening. Its excellent resistance to mechanical pressure ensures that the joint will not break under frequent mold clamping and vibration conditions of the injection molding machine.
Automotive powertrain and sensors
With the increasing level of automotive electronics, the temperature under the hood rises sharply, especially in turbocharged models.
Application scenarios : Oxygen sensors, exhaust temperature sensors, EGR (Exhaust Gas Recirculation) systems, internal wiring of high-power LED headlights.
Core pain point solution : able to tolerate oil stains, salt spray, and fuel penetration inside the engine compartment. The fluoroplastic outer layer of AF200 has a "non stick" property, which prevents the risk of short circuit caused by the accumulation of oil stains.
Medical&Laboratory Instruments
Medical equipment has strict requirements for the biocompatibility and high-temperature disinfection resistance of cables.
Application scenarios : High frequency surgical electric knife, endoscope connection wire, internal sampling needle drive wire of biochemical analyzer.
Core pain point solution : AF200 can withstand repeated high-pressure steam sterilization cycles without degradation. Meanwhile, its extremely high insulation resistance ensures that extremely weak medical signals are not disturbed during transmission.
Telecommunications and Radio Frequency Equipment
In high-frequency signal transmission, the dielectric constant of insulating materials directly affects signal loss.
Application scenarios : Internal connections of 5G base station antennas, high-frequency compensation wires, and internal wiring of microwave equipment.
Core pain point solution : having an extremely low dielectric constant. This means that it can provide faster signal propagation speed and lower power loss, making it an ideal medium for high-frequency transmission.
About Us
Strong corporate strength
We have 21 years of rich experience in manufacturing high-temperature wire rods. We have a modern production base and independently produce the entire process from conductor drawing, insulation extrusion to finished product testing. We are also equipped with imported production equipment and a complete set of precision testing instruments, such as wire thickness testing, resistance testing, flame retardant testing, etc. Accumulated 22 patented technologies, multiple qualification certifications (UL, CUL, VDE, RoHS, ISO9001, SGS), 3 software copyrights, and product quality reaching international advanced level.
Quality Assurance
Authoritative Compliance: We are well aware of the entry barriers to the UK market, and this batch of products not only fully complies with UL758 standards, but also has passed RoHS environmental testing, fully complying with European green guidelines.
Full process traceability: Each batch of shipments comes with an original factory inspection report. From raw material entry to finished product pressure testing, every step is traceable.
Efficient response: With strong production capacity reserves, we have shortened the delivery cycle of customized products and ensured the stability of the supply chain for our UK customers.
Comprehensive Service Advantage
We provide one-on-one business consulting services, including product selection, technical consultation, and solution optimization, to quickly respond to customer needs. We reply to regular specification inquiries on the same day and provide solutions to technical problems within 48 hours. At the same time, we provide free sample services to support customers in testing and adapting in advance, reducing procurement risks.
Professional Packaging And Transportation
The product adopts moisture-proof and wear-resistant packaging: the inner layer is environmentally friendly film, and the outer layer is hard paper tube or standard board tray to avoid moisture and compression damage during transportation; We have established long-term partnerships with multiple well-known logistics companies, supporting various transportation methods such as land, sea, and air to ensure the safe and timely delivery of goods.
Flexible Customization Service
We can customize conductor materials (silver plated/nickel plated/bare copper), wire diameter specifications, colors, lengths, packaging methods, etc. according to customer needs to meet personalized equipment requirements.If you want to learn more about customized solutions, please feel free to contact our professional business personnel at any time( Luna@Ironflon.Com )We will answer your questions and provide feedback on your needs as soon as possible.
Improve After-Sales Service
If the product experiences performance issues that are not caused by human factors, it will be replaced with a new product free of charge and the round-trip shipping cost will be borne; Establish an after-sales follow-up mechanism, regularly track product usage, provide technical support, assist customers in solving various problems during use, and ensure long-term stable operation of equipment.
Our Advantages
Certificate Informat
Exhibition
Our company actively participates in offline activities and has attended exhibitions in various regions. At these events, our technical backbone communicates with other personnel, such as product promotion, technical exchanges, industry trend analysis, etc., which takes our company to the next level.
We have participated in the Hong Kong Global Source Electronics Show for five consecutive years and also attended the China Chamber of Commerce. Won second place in the Quality Knowledge Competition of Yueqing Wire and Cable Industry Association.
Product packaging and transportation
Each coil of IRONFLON wire is wrapped in plastic wrap and labeled. They are then loaded into boxes and exported on pallets.
We will deliver the goods to clinents by Sea from Shanghai Port, Ningbo Port.
We can also deliver the products to you by Air Freight.
FAQ
Q: How can I get a sample to check your quality?
A: Samples are free for customer, you only need to pay the courier charge.
Q: Can I Have A Sample First?
A: Free samples can be provided for models with stock available.
Q: When Can I Get The Price?
A: We usually quote within 12 hours after we get your inquiry. elf you are very urgent to get the price, please call user tell us in your e-mail so that we will regard your inquiry priority.
Q: Which Shipping Way Can You Provide?
A: We can provide shipping by sea, by air and by express.
Q: How often should FEP be replaced?
A: It needs to be changed if it becomes dented, deformed, or pierced, but minor scratches and smudges on the film usually don't require replacement as they don't affect print quality.
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