Zhejiang IRONFLON Wire & Cable Co., Ltd. is one of the most professional manufacturers and suppliers of 22 awg 2 conductor cable in China, also supports customized service. Please feel free to buy high quality 22 awg 2 conductor cable for sale here from our factory. Also, free sample is available.
UL1180 22 AWG 2 conductor cable is a high-end PTFE fluoroplastic insulated high temp cable independently developed and certified by Zhejiang IRONFLON in compliance with UL standards. It is strictly produced in accordance with UL758 and UL1180 industry standards and is a dual core cable that integrates high temperature resistance, corrosion resistance, high insulation, and high stability. UL1180 22 AWG PTFE wire can work stably for a long time at -65℃~200℃, with a rated voltage of 300V. It has passed VW-1 flame retardant and RoHS environmental testing and is widely exported to overseas markets such as Vietnam, Thailand, the United States, and Russia.
UL1180 22 AWG PTFE wire adopts high quality silver/nickel plated copper conductors with extruded PTFE insulation layer, dual core parallel structure design, balancing conductivity and mechanical protection ability, suitable for complex working conditions such as harsh high and low temperature, chemical corrosion, high frequency operation, etc. It is widely used in precision electronics, industrial automation, household appliances, aviation accessories and other fields. With stable quality, it has passed multiple international authoritative tests and is exported to domestic and foreign markets. It is the preferred wire for internal wiring of high end precision equipment.
Product Parameters
| Product name | UL1180 22 AWG 2 conductor cable |
| Rated temperature | 200℃ |
| Rated voltage | 600V |
| Color | Any color is ok |
| Insulating material | PTFE |
| Conductor material | Silver plated copper, tin plated copper, nickel plated copper (customizable) |
| Standard length | 305m/roll (customizable) |
| Structural Form | With multi strand thin copper wire twisted design to enhance flexibility |
| Execution certification | UL1180 AWM, UL, ISO9001, RoHS, VW-1 flame retardant |
performance advantages
Relying on high quality raw materials and precision production processes, this dual core cable has multiple core performance advantages, far exceeding ordinary PVC insulated cables and suitable for various harsh usage scenarios:
Ultra wide high and low temperature tolerance: PTFE material has stable characteristics and will not harden or crack at low temperatures of -65℃. It does not soften or release harmful substances during long term operation at high temperatures of 200℃. It is suitable for continuous operation of ovens, heating sensors, and outdoor low temperature industrial control equipment throughout the year.
Extremely strong corrosion and oil resistance: resistant to strong acids, alkalis, lubricating oils, gasoline, and chemical vapor immersion, with long term contact with insulation layers at 80℃ oil temperature without swelling or cracking, suitable for internal wiring of chemical equipment and hydraulic temperature control instruments.
High flexibility and bending resistance, long service life: multi stranded conductors, combined with low friction PTFE outer skin, can withstand repeated bending and dynamic wiring in narrow equipment cavities, reducing the probability of equipment after sales line failures.
High conductivity and low loss: Using high purity silver/nickel plated copper conductors, it has excellent conductivity, low resistivity, and stable transmission, which can effectively reduce current transmission losses, eliminate problems such as heating and abnormal voltage drop, and adapt to the weak signal and high frequency current transmission needs of precision equipment.
Safe flame retardant insulation: Passed UL VW-1 vertical flame retardant test, self extinguishing in the event of fire, no spread of open flames, and no toxic droplets, with extremely high safety; The insulation layer is dense and uniform, with excellent dielectric properties and high insulation resistance, which can effectively eliminate hidden dangers such as leakage, short circuit, and signal interference.
Application Scenarios
High end home appliance heating components: microwave oven, electric oven, high temperature coffee machine, internal temperature control double line of constant temperature water heater, heating tube connecting wire.
Industrial precision control equipment: high temperature sensor compensation line, injection molding machine temperature control probe, internal signal line of reflow soldering equipment, dual line power supply for small heat treatment instruments.
New energy and automation equipment: High temperature joint wiring for industrial robots, lithium battery testing equipment, internal power supply and signal dual line for high and low temperature test chambers.
Automotive special accessories: car heater, temperature sensing connection wire around the engine, internal wiring of new energy car electronic control.
Aviation and instrumentation: Small aviation supporting instruments and laboratory analytical equipment are connected with dual wires.
Advantages of Zhejiang IRONFLON
The company's hard power
Established in 2004, Zhejiang IRONFLON is a national high tech enterprise and a provincial level specialized and innovative enterprise. With a focus on fluoroplastic high temperature cables for 22 years, it has 8 complete sets of fluororesin professional production lines and a monthly production capacity of 7500 kilometers of special high temperature cables. It is equipped with independent research and development laboratories and a complete set of precision testing centers, and holds more than 20 cable invention patents and utility model patents.
The factory is located in Yueqing, Zhejiang, only a 2-hour drive from Ningbo Port and Shanghai Port, with convenient logistics for foreign trade shipments; The entire line of equipment is imported from Japan and Europe, including extrusion, stranded wire, and testing equipment. The insulation wall thickness, conductor resistance, and outer diameter dimensions are fully automated and controlled, with dimensional tolerances far exceeding industry standards. The product holds a complete set of UL, CUL, and ISO9001 qualifications, and provides stable supply to industrial customers in Vietnam, Thailand, the United States, Russia, and other countries throughout the year.
Comprehensive service guarantee
Pre sales equipped with a professional technical team, providing customers with scenario based cable selection suggestions, and optimizing product solutions based on customer equipment parameters; Real time synchronization of production progress during sales, providing sample shipping services to assist customers in conducting preliminary testing and verification; Establish exclusive service files for after sales, provide technical support and problem solving solutions, and respond promptly and efficiently.
Full dimensional customized service
Support full parameter personalized adjustment:
- Conductor customization: Nickel plated, silver plated, tin plated copper conductors are optional, adjust the number of stranded wires to change the flexibility;
- Appearance customization: dual color matching, customer logo printed on insulation surface, model specifications;
- Structural customization: adjust insulation wall thickness, dual core spacing, and overall flat width;
- Length customization: supports small batch, segmented, and short segment shipments;
- Special performance customization: development and sampling of modified PTFE material with higher radiation resistance and strong corrosion resistance.
Improve after sales service
If the product has quality problems that are not caused by human factors, it can enjoy free replacement and repair services; We also provide lifelong technical consulting services, establish customer follow up mechanisms, regularly collect customer feedback, continuously optimize products and services, and ensure worry free customer use.
Certificates
CERTIFICATIONS IN INTERNATIONAL AND DOMESTIC
UL AND CUL Certification ( Reference E252458), VDE certification
QUALITY CERTIFICATION:ISO9001:2015 AND IATF16949
The product complies with RoHS and REACH standards
production process
Copper wire drawing → Multi strand conductor precision twisting → Continuous nickel plating treatment → High temperature drying and stress relief → Purification, melting and extrusion of PTFE raw materials for single core insulation → Insulation constant temperature sintering and shaping → Double core synchronous parallel cable bonding → Online real time detection of outer diameter and wall thickness → High voltage withstand voltage and electrical resistance full inspection → Winding, cutting, packaging and storage.
Core process advantages
Continuous electroplating production line, uniform nickel layer thickness without missing plating, isolated copper oxidation in high temperature environment, long term 200℃ working conductor without blackening, stable resistance.
High quality PTFE raw material, high temperature melt extrusion and segmented constant temperature sintering, with no pores or uneven thickness in the insulation layer, stable pressure resistance, and elimination of high voltage leakage hazards; Ordinary manufacturers have simple extrusion without sintering, and the insulation is prone to micro hole defects.
Double core synchronous extrusion and bonding molding, with uniform spacing between the two core wires, resulting in a neat finished product without any deviation or distortion of one core.
Real time monitoring of outer diameter, insulation thickness, and conductor resistance per meter of cable. 100% of finished products undergo 2000V withstand voltage and insulation resistance testing. Unqualified products are automatically sorted and isolated, and the factory defect rate approaches zero.
Collaboration Cases
Customer feedback
Vietnamese industrial control equipment purchaser: bulk purchase of UL1180 series high temp cable with high temperature detection equipment, continuous use for 18 months without line aging or short circuit problems, dual core integrated structure significantly reduces workshop wiring harness processing time, complete UL certification, smooth local customs clearance.
A certain oven equipment manufacturer: Compared with multiple suppliers' wires, the PTFE insulation wall thickness of IRONFLON UL1180 22 AWG PTFE wire is uniform, and the outer skin of the 200℃ oven works without shrinkage or odor for a long time; Nickel plated conductors are less prone to virtual soldering during welding, reducing the equipment's after sales line failure rate by 70%. Customized two color matching equipment with internal wiring differentiation ensures stable delivery cycles.
FAQ
Q: Is it difficult to peel? Can ordinary peeling tools process it?
A: PTFE material is smooth, it is recommended to pair it with specialized PTFE stripping pliers; Ordinary electrician knives are prone to scratching insulation, and a small amount of processing can heat the outer skin at low temperatures before peeling, making the operation more convenient.
Q: Can dual core cable be split and used separately with two wires?
A: Sure, the dual core parallel bonding is adhesive free, and it is easy to separate two single core UL1180 22 AWG PTFE wire by hand. The performance of a single wire is completely consistent with that of an independent single core wire, making it flexible to use.
Q: Can we customize the length and special color?
A: Support. The regular stock is 305 meters per roll, and the length can be cut according to customer needs; Simultaneously supporting conventional color schemes such as red, black, white, blue, and green, as well as special customized color schemes. It can also customize printing, special insulation thickness, and other specifications.
Q: Do You Have After Sale Service?
A: Yes, Good after sale service, handling the customer complaint and solve problem for customers.
Q: who are we?
A: We are based in Zhejiang, China, start from 2004, sell to Domestic Market(70.00%), North America(10.00%), Eastern Asia(5.00%), Eastern
Europe(5.00%), Southeast Asia(3.00%), Western Europe(2.00%), South Asia(1.00%), South America(1.00%), Oceania(1.00%),Southern
Europe(1.00%), Northern Europe(1.00%). There are total about 51-100 people in our office.
Q: what services can we provide?
A: Accepted Delivery Terms: FOB;
Accepted Payment Currency:USD,EUR,CNY;
Accepted Payment Type: T/T,L/C;
Language Spoken:English,Chinese.
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