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Oct 25, 2025

Structural differences and application scenarios between single-layer insulation and double-layer sheath

 

Overview of Sheath Wire


Sheathed wire is a household electrical wire consisting of two or three parallel BV wires with an insulated sheath layer. Its outer sheath can replace a conduit and has the characteristics of easy installation and neat appearance. Sheath wires are divided into two types based on material: copper core (BVV, BVVB, RVV, RVVB) and aluminum core (BLVV, BLVVB), where the letter code L represents aluminum core, V represents PVC insulation and sheath, and R represents soft.

 

 

Sheath wires are mainly divided into two categories:


      - Soft sheathed wire (RVV): made of multiple stranded copper wires, with good flexibility.


      - Hard sheathed wire (BVV): The conductor is a single stranded BV wire with high hardness.


      - According to shape, it can be divided into round sheathed wire (multi-core) and flat sheathed wire (single core).

 

Structural characteristics of single-layer insulated sheathed wire

The single-layer insulated sheathed wire adopts polyvinyl chloride (PVC) insulation material, with a thickness usually ranging from 0.8-1.2mm, and has the following characteristics:


Thermal stability: Long term allowable working temperature of 70 ℃, short-circuit temperature of 160 ℃ (within 5 seconds).


Flame retardant rating: Complies with GB/T 19216.21-2003 standard, self extinguishing upon ignition.

 

 

The insulation layer adopts three-layer co extrusion technology:


      - Add flame retardant to the inner layer;


      - Middle layer enhances mechanical strength;


      - Improve the wear resistance of the outer layer;

 

Characteristics of double-layer sheathed wire structure

 

The double-layer sheathed wire is made up of multiple stranded copper wires, wrapped with a polyvinyl chloride insulation layer and a polyvinyl chloride sheath layer. The number of cores varies from 2 to 24. Some models (such as 3-core soft sheaths) will also add additional fillers to make the wire body more rounded.

 


The main features of double-layer sheathed wire include:
      - Better mechanical protection performance;


      - Better environmental adaptability;


      - Higher electromagnetic compatibility;


      - Some models have shielding function;

 

Comparison of structural differences

Comparison item Single layer insulated sheathed wire Double layer sheathed wire
Structural complexity Simple, single-layer insulation Complex, double-layer protection
Manufacturing process Relatively simple Relatively complex
Electrical performance Basic satisfaction of needs Better, with less harmonic content
Mechanical strength Average Higher
Cost Lower Higher
Flexibility Poor Better

Application Scenario Analysis

 

Single-layer insulated sheathed cable applications


 ‌     Domestic refurbishment: Replaces traditional cable ducting, saving space while enhancing wall aesthetics.


 ‌     High-safety-requirement areas: Such as children's rooms, bathrooms, etc.


 ‌     Fixed installation environments: Can be directly embedded within walls or affixed to wall surfaces.


 ‌     Low-voltage circuits: Including domestic lighting, sockets, and electrical appliances.

 

 

Double-layer sheathed cable applications


‌      Harsh Environments‌: Industrial plants, outdoor open-air sites.


 ‌     Frequently Relocated Settings‌: Locations requiring regular cable movement.

 
‌      High-Voltage Circuits‌: Connection cables for motors, generators, and large electrical equipment.


 ‌     Specialised Protection Needs‌: Corrosion-resistant, oil-resistant, UV-resistant, and other demanding conditions.

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